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Mechanical Bellow Rolling & Forming Machine
 
Mechanical Bellow Rolling & Forming Machine

Size I

Mini.diameter:

DN800

 

Max. diameter:

DN5000

 

Height of convolution:

£90mm

 

Pitch distance:

³ 60mm

 

Wall thickness:

 

 

Single layer

£3mm

 

Multilayer

£5mm

Size II

Mini.diameter:

DN1100

 

Max. diameter:

DN5000

 

Height of convolution:

£90mm

 

Pitch distance:

³ 60mm

 

Wall thickness:

 

 

Single layer

£3mm

 

Multilayer

£5mm

 
Hydraulic Bellow Forming Machine

Hydraulic Bellow Forming Machine
 
Hydraulic Bellow Forming Machine
Size I DN50-300
  No.of layers Single or double
  Type of the bellows Annular bellows
  Applications for auto exhaust bellows, flexible metal hoses, and expansion joints
  Control method PLC
  Length ≤7500mm
  Forming speed: 5-10seconds per convolutions
  Wall thickness  
  Single layer 0.4~1.5mm
  Double layer 1.0*2~
Size II DN200-630
  No.of layers Single or double
  Type of the bellows Annular bellows
  Applications for exhaust bellows, flexible metal hoses, and expansion joints
  Control method PLC
  Length ≤1800mm
  Forming speed: 8-28seconds per convolutions
  Wall thickness  
  Single layer 1.0-3.0mm
  Double layers 0.8*2-1.6*2
 
 
1. DN15-300 Tube Welding Unit

Tube diameter: Ф15―Ф300mm

Wall thickness: δ≥0.2mm

Control: inverter control

The parts will go with the machines: Rubber clamping parts (for caterpillars) and related guiding plates,Ф15,20,25,32,40,50,65,80,100,125,150,200,250,300m,on set for each size, totally 14sets.

 

 
2. DN50-300 Automatic Hydraulic Hose & Bellow Forming Machine

Diameter: DN50-300mm

No. of layers: single or double layers

Type of the bellows: annular bellows

Applications: for auto exhaust bellows, flexible metal hoses, and expansion joints

Control: PLC control

Length: ≤7500mm

Expanding medium: emulsified liquid

Forming speed:5-10seconds per convolution

ID

DN50

DN65

DN80

DN100

DN125

DN150

DN200

DN250

DN300

Single wall thickness

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.2

1.5

Double layer wall thickness

0.25*2

0.3*2

0.4*2

0.50X2

0.60X2

0.70X2

0.80X2

0.90X2

1.0X2

The parts will go with the machines: The molds for DN100,125, 150、200、250、300mm

 

 
3. Precise shearing machine
Description Data Unit Remarks
1 Max.Shearing force 14 Ton
2 Max.thickness(σb<50kg/㎜2 4 mm
3 Min.thickness 0.2 mm
4 Max.width 2000 mm
5 Distance between vertical column 2320 mm
6 upper blade tilt angle    1 °30 
7 sliding block stroke 72 mm
8 stroke times 56 min-1
9 Max shearing thickness 35 min-1
Continuous shearing times
10 Stop block scope 20-500 mm With a decoiler line without stop
11 Motor Type Y132S-4
Power 4 KW
Revolutions 1460 rpm
12 Outer dimensions Length 3100 mm
Width 1 970 mm
Height 1 400 mm
 
 
4. Small Welding seamer

Welding material: stainless steel, carbon steel and alloy steel

Wall Thickness:0. 3-1.2 mm

Welding Method: TIG welding

Effective welding length: 800mm

Welding speed: 9-90m/h

Travel precision:0.1mm/m

Mandrel diameter: bigger than 40 mm

TIG welding machine: Panasonic welding machine

 

 
5. Longitudinal Seam Welding Machine

Size range:DN200-5000mm


Thickness:0.3-1.2mm

Length: up to 3000mm

Material type: stainless steel

Welding type: TIG welding

 

 
6. Welding Positioner

*Rated load:300kg

*Max. eccentricity: 100mm

*Max. distance of centre of gravity: 150mm

*Working table size: φ600mm

*Rotation speed: 0.15-1.5rpm

*Working table motor power: 0.18kw

*Working table reverse speed: Manual

*Swing speed adjusting: Inverter stepless speed adjustment

*Max. swing diameter when the table is at 90°: ≤1000mm

*Weight of the equipment: 200kg

*Scope of supply: positioned, electrical panel and Pedal switch

 
 
7. Mechanical Asymmetric Sheet Rolling Machine

Roll the sheet into a shape for seam welding

Max. thickness:3mm

Max.width:1500mm

Yield limit:245Mpa

Min. rolling diameter:150mm

Rolling speed:5.4m/min

Upper Roller diameter:80mm

Lower roller diameter:80mm

Side roller diameter:106mm

Assistant motor power:1.5KW/4 grade

Main motor power:2.2KW/6 grade

 

 
8.Mechanical Bellow Expanding Machine

Size:DN80-3000mm

Wall thickness: single layer≤3.0mm; total thickness of multilayer≤6.0mm.

Each set of dies will be comprised of 12 pieces,

max. height of convolution≤90mm;

Bellow inner diameter Di, height of convolution H, pitch distance W, No.of convolutions, wall thickness T; straight side length L1(including R), process side L2; die thickness; single convolution opening length correction value(according to +/-1mm)

   

 

 
9. Hydraulic Bellow Presser

1) Vertical Presser

Size range:DN400-3000mm

Height of convolution:100mm

Pitch distance:60mm

No.of convolution:2-8

Thickness: Single layer up to 2.5mm

Multilayer 2*1.5mm

 

 

2) Horizontal Bellow Presser

Size range: up to DN300

Thickness:3*0.5mm

Pitch distance:5-8mm, adjustable

Height of convolution:6-8mm, adjustable

No.of convolutions:5-8

Forming medium: water

Forming method: dies/moulds

 



 
10. Resistance Seaming machine

The machine will be used for seam welding the different layers of ends together.Or weld the bellow ends with pipe ends.

FN1-160-1-Z2
Technical Data
Desription Unit Data
Rated capacity KVA 160
Rated voltage V 380
Rated current A 421
Frequency Hz 50
continuous capacity KVA 113
continuous current A 297
duty cycle % 50
Secondary no-load voltage V 5.8-6.6
Secondary voltage adjusting grade 2
Welding speed m/min 0-3
Max.welding thickness mm 2+2
Max.rated welding thickness mm 1.5+1.5
Electrode stretching arm length mm 550
Upper welding roller adjustable stroke mm 140
Max.working pressure N 7690
Air source pressure Mpa 0.5
cooling water consumption L/h 1300
Motor power kw 1.1
weight of welding machine kg 1000
Outer dimensions mm 1470
 
 
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COMFLEX Add: NO. 2-18 Longshan Road, Wuxi National Hi-tech Industrial Development Zone,Jiangsu China  
Tel.:+86-510-85225618,   Fax: +86-510-85226980   Cellphone: +86-15052276858